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Producers and die & mold shops can remove chatter problems in several milling operations with Iscar's brand new Chatterfree carbide end mills. The cutters' variable-pitch flute pattern omits harmonic vibration, the primary source of chatter. This facilitates faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling. In addition, users also report prolonged edge life due to diminished chatter. The chatter-free feature is applicable in both solid carbide endmills and tips in Iscar's Multi-Master replaceable-tip family. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for Multi-Master tips. These completely new endmills are ideal for lower power machines with ISO40 or BT40 adaptations. The solid carbide variant can execute full slot machining up to 2xD. Depth capability on the replaceable-tip version is more constrained since the active length is shorter. In full slotting applications on alloy steel, the solid carbide build successfully handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.

Finishred - New Solid Carbide Endmills

Iscar is announcing the EFR.. B44 and the MM EFS.. Finishred a revolutionary solid carbide end mills family. The Finishred carbide endmill is a mixture of both roughing and finishing endmills in a single tool. Roughing endmills remove material from work pieces more rapidly and proficiently than conventional endmills. However, roughing endmills leave grooves on the machined surface. In repercussion, after using a roughing endmill, a finishing endmill needs to be used in order to acquire a smooth surface finish. This means time-consuming tool change, setup time and inevitably of keeping two endmill types in the inventory.

Features of the Finishred Endmills:

The EFR.. B44 and the MM EFS.. endmills present 4 flutes with 45 degree helix, two serrated flutes and two continuous flutes.

The cutting edges of the finishing flutes are radially farther from the tool axis than the cutting edges of the serrated flutes. The finishing flutes phase out the grooves induced by the roughing flutes, leaving a flush surface finish.

The tool is fully functional and allows running at rough machining parameters, ending in finish surface quality.

The notable tool design lessens vibration at high load applications.

The tool creates short and long chips together. This chip mixture is evacuated more readily than each individual chip type, an extraordinary solution in slotting and cavity milling operations.

The Finishred is also produced with the Multi-Master indexable milling head selection which merges the Finishred includes with the advantage of little setup time, no regrinding costs and the comprehensive range of shank and extension choices are available for the Multi-Master milling heads.

A single tool combines the roughing and finishing endmills; therefore lowering stock.

Tool change and setup time can be waived.

An added tool position is produced on the machine

New Chip Splitting Solid Carbide Endmills for Heightened Metal Removal Rates

ISCAR is introducing the ECP-3/4L family of chip splitting endmills. The revolutionary endmills are offered with 3 and four 38 degree flutes in grade IC900. They feature 2xD and long shanks with diminished neck diameter, which facilitate machining along high shoulders, at high feeds. These endmills, due to their chip splitting factor and force distribution can be used very adequately on lesser power machines (CAT40/BT40/ISO40). The serrated cutting edge incorperates flat peaks which leave a enhanced surface finish, in comparison to the current rougher carbide endmills. The ECP endmills are advocated for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be used on alloyed steel as well. All of the preliminary tests conducted at various customers' locations showed remarkable results.

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